%PDF-1.3 1 0 obj << /Type /Catalog /Outlines 2 0 R /Pages 3 0 R >> endobj 2 0 obj << /Type /Outlines /Count 0 >> endobj 3 0 obj << /Type /Pages /Kids [6 0 R 10 0 R 12 0 R 15 0 R ] /Count 4 /Resources << /ProcSet 4 0 R /Font << /F1 8 0 R /F2 9 0 R >> /XObject << /I1 14 0 R >> >> /MediaBox [0.000 0.000 612.000 792.000] >> endobj 4 0 obj [/PDF /Text /ImageC ] endobj 5 0 obj << /Creator (DOMPDF) /CreationDate (D:20190921094834+00'00') /ModDate (D:20190921094834+00'00') /Title (Report 09-2019) >> endobj 6 0 obj << /Type /Page /Parent 3 0 R /Contents 7 0 R >> endobj 7 0 obj << /Length 5569 >> stream 0.882 0.000 0.176 rg BT 34.016 719.095 Td /F2 24.0 Tf [(BPS/JOEST ASR processing plants for the USA)] TJ ET BT 34.016 685.907 Td /F1 12.0 Tf [(Categories: )] TJ ET 0.000 0.000 0.000 rg BT 91.676 685.907 Td /F1 12.0 Tf [( Recycling )] TJ ET BT 34.016 671.651 Td /F1 12.0 Tf [(Published December 23,2016)] TJ ET BT 34.016 622.895 Td /F2 12.0 Tf [(BPS Best Process Solutions, Inc. and their German partner JOEST are supplying a complete processing )] TJ ET BT 34.016 608.639 Td /F2 12.0 Tf [(system in the USA for the recovery of fine metal with a grain size smaller than 12 mm.)] TJ ET BT 34.016 582.383 Td /F1 12.0 Tf [(JOEST is supplying the screening and separation technology for this processing system, patented by BPS. )] TJ ET BT 34.016 568.127 Td /F1 12.0 Tf [(JOEST covers the long-part separators, flip-flow screens, air separators and three-way separation tables. The )] TJ ET BT 34.016 553.871 Td /F1 12.0 Tf [(purpose of the system is to recover fine metals and separate light from heavy metals. The feed material consists )] TJ ET BT 34.016 539.615 Td /F1 12.0 Tf [(of the fine fractions of crushed cars without the magnetic portion. These are called ASR fines in the USA and )] TJ ET BT 34.016 525.359 Td /F1 12.0 Tf [(shredder heavy fraction/shredder light faction in Europe. First of all, long copper cables are separated from )] TJ ET BT 34.016 511.103 Td /F1 12.0 Tf [(this material using the long-part separator. Subsequently the 012 mm fraction is screened at approx. 4 mm in )] TJ ET BT 34.016 496.847 Td /F1 12.0 Tf [(the JOEST Flip-Flow Screen TOPCILLA. Each fraction \(04 and 412 mm\) goes to one of the four K-Sifters )] TJ ET BT 34.016 482.591 Td /F1 12.0 Tf [(with separation tables.)] TJ ET BT 34.016 456.335 Td /F1 12.0 Tf [(The K-Sifter is installed above the aspiration hood of the JOEST separation table for pre-separation of very light )] TJ ET BT 34.016 442.079 Td /F1 12.0 Tf [(products. The feed material is fed to the K-Sifter via a resonance conveyor or dosing feeder. The resonance )] TJ ET BT 34.016 427.823 Td /F1 12.0 Tf [(conveyor is used to distribute the product over the entire width of the sifter, and also prevents additional air )] TJ ET BT 34.016 413.567 Td /F1 12.0 Tf [(from flowing into the sifter thanks to its rubber curtains. The product mixture thus reaches the sifter zone and is )] TJ ET BT 34.016 399.311 Td /F1 12.0 Tf [(separated into light and heavy material through a cross-flow and counter-flow screening process. The ultra-light )] TJ ET BT 34.016 385.055 Td /F1 12.0 Tf [(material is then suctioned off by an aspiration nozzle. The heavy material enters the JOEST separating table and )] TJ ET BT 34.016 370.799 Td /F1 12.0 Tf [(is again separated into light and heavy material, before the remaining organic this heavy-material fraction is fed )] TJ ET BT 34.016 356.543 Td /F1 12.0 Tf [(from the separating table into a RecoverMax, a machine patented by BPS, that is that is capable of separating )] TJ ET BT 34.016 342.287 Td /F1 12.0 Tf [(minerals.)] TJ ET BT 34.016 316.031 Td /F1 12.0 Tf [(BPS has developed and tested the patented RecoverMax-machine and the patented RecoverMax-system for the )] TJ ET BT 34.016 301.775 Td /F1 12.0 Tf [(last 4 years. JOEST has added successfully many years of experience in the field of processing technology for )] TJ ET BT 34.016 287.519 Td /F1 12.0 Tf [(ASR recycling. Together, BPS and JOEST have managed to achieve market leadership in the USA. JST is )] TJ ET BT 34.016 273.263 Td /F1 12.0 Tf [(licensee for the RecoverMax-machine and the RecoverMax-system for Europe, China, South Korea, Japan, )] TJ ET BT 34.016 259.007 Td /F1 12.0 Tf [(Australia and South Africa.)] TJ ET BT 34.016 232.751 Td /F1 12.0 Tf [(After the RecoverMax, the metal fraction is further processed. For this purpose, a drum magnet is used to )] TJ ET BT 34.016 218.495 Td /F1 12.0 Tf [(separate any residual magnetic components. The remaining fraction is then classified into three sizes in another )] TJ ET BT 34.016 204.239 Td /F1 12.0 Tf [(screening machine. The three individual sizes are then fed to the threeway separating tables. In each individual )] TJ ET BT 34.016 189.983 Td /F1 12.0 Tf [(three-way separating table, either the remaining organic constituents are removed again or the heavy metals are )] TJ ET BT 34.016 175.727 Td /F1 12.0 Tf [(separated off. The metal fractions larger than 4 mm can optionally be prepared in an optical sorter. The )] TJ ET BT 34.016 161.471 Td /F1 12.0 Tf [(aluminum parts and copper cables are then separated using a color-based sorting process. When compared to )] TJ ET BT 34.016 147.215 Td /F1 12.0 Tf [(standard separation tables with only one chamber, three-way separation tables offer some special features: In )] TJ ET BT 34.016 132.959 Td /F1 12.0 Tf [(each of the three chambers, one material size can be processed parallel to the others. In addition, the air speeds )] TJ ET BT 34.016 118.703 Td /F1 12.0 Tf [(and corresponding air flushing valves can be configured separately and individually for each chamber. )] TJ ET BT 34.016 104.447 Td /F1 12.0 Tf [(Furthermore, all three chambers are vibrated by a single drive. Due to the development of the RecoverMax, the )] TJ ET BT 34.016 90.191 Td /F1 12.0 Tf [(entire system has very low energyequirements compared to systems based on other shredding technologies, )] TJ ET BT 34.016 75.935 Td /F1 12.0 Tf [(such as hammer mills. In addition, the operating and investment costs are significantly lower and the final )] TJ ET endstream endobj 8 0 obj << /Type /Font /Subtype /Type1 /Name /F1 /BaseFont /Times-Roman /Encoding /WinAnsiEncoding >> endobj 9 0 obj << /Type /Font /Subtype /Type1 /Name /F2 /BaseFont /Times-Bold /Encoding /WinAnsiEncoding >> endobj 10 0 obj << /Type /Page /Parent 3 0 R /Contents 11 0 R >> endobj 11 0 obj << /Length 1631 >> stream 0.000 0.000 0.000 rg BT 34.016 746.579 Td /F1 12.0 Tf [(product quality significantly higher.)] TJ ET BT 34.016 720.323 Td /F1 12.0 Tf [(One of the three ASR processing plants has already been put into operation successfully in America. The second )] TJ ET BT 34.016 706.067 Td /F1 12.0 Tf [(system will be delivered later this month and a third ASR system has been commissioned. Thanks to its many )] TJ ET BT 34.016 691.811 Td /F1 12.0 Tf [(years of experience in the field of processing technology for ASR recycling, JOEST and BPS have managed to )] TJ ET BT 34.016 677.555 Td /F1 12.0 Tf [(achieve market leadership in the USA.)] TJ ET BT 34.016 651.299 Td /F1 12.0 Tf [()] TJ ET BT 34.016 625.043 Td /F2 12.0 Tf [(Three-Way Separating Table Type LUS:)] TJ ET BT 34.016 599.392 Td /F1 12.0 Tf [(JOEST_Three-Way_Separation_Table_2016)] TJ ET 0.500 0.500 0.500 rg BT 34.016 454.242 Td /F1 8.0 Tf [(Image not found)] TJ ET BT 34.016 444.242 Td /F1 8.0 Tf [(https://www.joest.com/wp-content/uploads/2017/01/A2015-68238_LUS_3x300_1_web-300x225.jpg)] TJ ET 0.000 0.000 0.000 rg BT 34.016 418.037 Td /F2 12.0 Tf [(Long Piece Separator and Flip-Flow Screen TOPCILLA:)] TJ ET BT 34.016 392.386 Td /F1 12.0 Tf [(JOEST_Flip-Flow_Screen_TOPCILLA_2016)] TJ ET 0.500 0.500 0.500 rg BT 34.016 262.236 Td /F1 8.0 Tf [(Image not found)] TJ ET BT 34.016 252.236 Td /F1 8.0 Tf [(https://www.joest.com/wp-content/uploads/2017/01/A2016-73212_SUZT_1200x4000_1_web-300x205.jpg)] TJ ET 0.000 0.000 0.000 rg BT 34.016 226.031 Td /F2 12.0 Tf [(ASR material: Feed product, final products \(metal mix\), final products \(copper\):)] TJ ET endstream endobj 12 0 obj << /Type /Page /Parent 3 0 R /Contents 13 0 R >> endobj 13 0 obj << /Length 887 >> stream 0.000 0.000 0.000 rg BT 34.016 747.184 Td /F1 12.0 Tf [(Material_ASR_JOEST_web)] TJ ET 0.500 0.500 0.500 rg BT 34.016 602.034 Td /F1 8.0 Tf [(Image not found)] TJ ET BT 34.016 592.034 Td /F1 8.0 Tf [(https://www.joest.com/wp-content/uploads/2017/01/Material_ASR_JOEST_web-300x225.jpg)] TJ ET 0.000 0.000 0.000 rg BT 34.016 566.434 Td /F1 12.0 Tf [(ASR_fines_1_JOEST_web)] TJ ET 0.500 0.500 0.500 rg BT 34.016 421.284 Td /F1 8.0 Tf [(Image not found)] TJ ET BT 34.016 411.284 Td /F1 8.0 Tf [(https://www.joest.com/wp-content/uploads/2017/01/ASR_fines_1_JOEST_web-300x225.jpg)] TJ ET q 168.750 0 0 225.000 34.016 171.484 cm /I1 Do Q BT 34.016 389.284 Td /F1 8.0 Tf [(Image not found)] TJ ET BT 34.016 379.284 Td /F1 8.0 Tf [(https://www.joest.com/wp-content/uploads/2016/12/kupferkabel_01_web-225x300.jpg)] TJ ET 0.000 0.000 0.000 rg BT 202.766 216.484 Td /F1 12.0 Tf [()] TJ ET endstream endobj 14 0 obj << /Type /XObject /Subtype /Image /Width 64 /Height 64 /Filter /FlateDecode /DecodeParms << /Predictor 15 /Colors 3 /Columns 64 /BitsPerComponent 8>> /ColorSpace /DeviceRGB /BitsPerComponent 8 /Length 929>> stream h՚n@TR#."Z!P\!W[M.],*@ș36nOM]#|֯/D4ILJpEQ$UUM\UUel6O~C8|DD>cD>5k~gߴZ bQŤ4QYg$"*bXZડ,#'INO bnD?Q睑Qj+z6Xfp{3w@#k!<<TU~r Ry{`/1˲p9k8~slpW?4ǽ3VI܂LY ӮY "|@p>9=,k[ ; u]ߝslM%pfE^`\%=["e^b-|CHcS[뺶,õOnKTv󒾝}a5/N Mx7 "y\ L(Dt:,wQ$TC(cs 39vƒR}6XLRt:%Ib!v2M@峷1HV_(CNS\sVՀSai~i`bc0DN8Ik}Ӷ}YŴug|_}>MLb9/zkϾͼ-ci;B{#֌O`*BvΑk}%9kǪyi>iNz faO`ݎg/ endstream endobj 15 0 obj << /Type /Page /Parent 3 0 R /Contents 16 0 R >> endobj 16 0 obj << /Length 561 >> stream 0.000 0.000 0.000 rg q 225.000 0 0 168.750 34.016 589.234 cm /I1 Do Q 0.500 0.500 0.500 rg BT 34.016 750.784 Td /F1 8.0 Tf [(Image not found)] TJ ET BT 34.016 740.784 Td /F1 8.0 Tf [(https://www.joest.com/wp-content/uploads/2016/12/kupferkabel_02_web-1-300x225.jpg)] TJ ET 0.000 0.000 0.000 rg BT 34.016 565.829 Td /F1 12.0 Tf [()] TJ ET BT 34.016 517.073 Td /F1 12.0 Tf [(Tags: ASR,TOPCILLA,USA,Processing Plant,Complete Processing System,K-Sifter,Three-Way Separating )] TJ ET BT 34.016 502.817 Td /F1 12.0 Tf [(Table,Flip-Flow Screen,Recycling)] TJ ET endstream endobj xref 0 17 0000000000 65535 f 0000000008 00000 n 0000000073 00000 n 0000000119 00000 n 0000000331 00000 n 0000000368 00000 n 0000000506 00000 n 0000000569 00000 n 0000006190 00000 n 0000006299 00000 n 0000006407 00000 n 0000006472 00000 n 0000008156 00000 n 0000008221 00000 n 0000009160 00000 n 0000010330 00000 n 0000010395 00000 n trailer << /Size 17 /Root 1 0 R /Info 5 0 R >> startxref 11008 %%EOF April 12, 2017 JÖST GmbH + Co. KG | BPS/JOEST ASR processing plants for the USA
Home » News » BPS/JOEST ASR processing plants for the USA

BPS/JOEST ASR processing plants for the USA

Categories: Published 12/23/2016

BPS – Best Process Solutions, Inc. and their German partner JOEST are supplying a complete processing system in the USA for the recovery of fine metal with a grain size smaller than 12 mm.

JOEST is supplying the screening and separation technology for this processing system, patented by BPS. JOEST covers the long-part separators, flip-flow screens, air separators and three-way separation tables. The purpose of the system is to recover fine metals and separate light from heavy metals. The feed material consists of the fine fractions of crushed cars without the magnetic portion. These are called “ASR fines” in the USA and “shredder heavy fraction/shredder light faction” in Europe. First of all, long copper cables are separated from this material using the long-part separator. Subsequently the 0–12 mm fraction is screened at approx. 4 mm in the JOEST Flip-Flow Screen TOPCILLA. Each fraction (0–4 and 4–12 mm) goes to one of the four K-Sifters with separation tables.

The K-Sifter is installed above the aspiration hood of the JOEST separation table for pre-separation of very light products. The feed material is fed to the K-Sifter via a resonance conveyor or dosing feeder. The resonance conveyor is used to distribute the product over the entire width of the sifter, and also prevents additional air from flowing into the sifter thanks to its rubber curtains. The product mixture thus reaches the sifter zone and is separated into light and heavy material through a cross-flow and counter-flow screening process. The ultra-light material is then suctioned off by an aspiration nozzle. The heavy material enters the JOEST separating table and is again separated into light and heavy material, before the remaining organic this heavy-material fraction is fed from the separating table into a RecoverMax, a machine patented by BPS, that is that is capable of separating minerals.

BPS has developed and tested the patented RecoverMax-machine and the patented RecoverMax-system for the last 4 years. JOEST has added successfully many years of experience in the field of processing technology for ASR recycling. Together, BPS and JOEST have managed to achieve market leadership in the USA. JÖST is licensee for the RecoverMax-machine and the RecoverMax-system for Europe, China, South Korea, Japan, Australia and South Africa.

After the RecoverMax, the metal fraction is further processed. For this purpose, a drum magnet is used to separate any residual magnetic components. The remaining fraction is then classified into three sizes in another screening machine. The three individual sizes are then fed to the threeway separating tables. In each individual three-way separating table, either the remaining organic constituents are removed again or the heavy metals are separated off. The metal fractions larger than 4 mm can optionally be prepared in an optical sorter. The aluminum parts and copper cables are then separated using a color-based sorting process. When compared to standard separation tables with only one chamber, three-way separation tables offer some special features: In each of the three chambers, one material size can be processed parallel to the others. In addition, the air speeds and corresponding air flushing valves can be configured separately and individually for each chamber. Furthermore, all three chambers are vibrated by a single drive. Due to the development of the RecoverMax, the entire system has very low energy equirements compared to systems based on other shredding technologies, such as hammer mills. In addition, the operating and investment costs are significantly lower and the final product quality significantly higher.

One of the three ASR processing plants has already been put into operation successfully in America. The second system will be delivered later this month and a third ASR system has been commissioned. Thanks to its many years of experience in the field of processing technology for ASR recycling, JOEST and BPS have managed to achieve market leadership in the USA.

 

Three-Way Separating Table Type LUS:

JOEST_Three-Way_Separation_Table_2016

Long Piece Separator and Flip-Flow Screen TOPCILLA:

JOEST_Flip-Flow_Screen_TOPCILLA_2016

ASR material: Feed product, final products (metal mix), final products (copper):

Material_ASR_JOEST_web

ASR_fines_1_JOEST_web

 

 

Share this
All News
https://www.joest.com
0